
Aluminum Alloy Welding & Fabricating – Merrill Fabricators
Aluminum and Aluminum Alloys
Welding & Fabricating
Its extremely high strength-to-weight ratio has put aluminum and its many alloys into more and more applications. But its thermal conductivity and rapid oxidation and the unique variables of its many alloys make it tricky to work with.
Merrill Fabricators has a long history of high-quality work in welding and fabricating aluminum and aluminum alloys, including:
- Weapon recoil housings and stabilizers for military applications
- Structural components for heavy equipment
- Chambers and vessels for chemical processing
- Processing chambers for the solar energy industry
We’ve worked in nearly every aluminum alloy, including:
- “Pure” aluminum (1060, 1100)
- Duralumin/copper alloys (2000 series)
- Manganese alloys (3000 series)
- Silumin/silicon alloys (4000 series)
- Magnesium alloys (5000 series)
- Magnesium/silicon alloys (6000 series)
- Zinc alloys (7000 series)
- Lithium alloys (8000 series)
Because each of these alloys has different properties, weldability varies. To give you the highest-quality welds, our welders apply decades of collective experience and the most appropriate welding processes.
For welding aluminum, we’ll most frequently use:
These can be done manually or robotically. We also have the capability to preheat components of nearly any size with precise temperature control.
Do you have an aluminum fabricating or welding challenge? Contact us, and we’ll help solve it.
Phone: (989) 462-0330





